RTO Waste Gas Treatment System Project for BYD Pre treatment Electrophoretic Coating Line Project in Wuhu City, Anhui Province_Lithium battery industryCase-Eclear Environmental

PROJECT OVERVIEW

Wuyi BYD Industrial Co., Ltd. was established on June 20, 2018, and belongs to the electrical machinery and equipment manufacturing industry. Its business scope includes: licensed projects: real estate development and operation; Power generation business, transmission business, and power supply (distribution) business; Construction engineering construction (projects that require approval according to law, business activities can only be carried out after approval by relevant departments, and specific business projects shall be subject to approval documents or permits issued by relevant departments) General projects: housing leasing; Solar power generation technology services; Manufacturing of photovoltaic equipment and components; Sales of photovoltaic equipment and components; Technology import and export; Import and export of goods; Engaging in investment activities with its own funds; Property management; Metal structure manufacturing; Manufacturing of arts and crafts and ceremonial items (excluding ivory and its products); Sales of arts and crafts and ceremonial items (excluding ivory and its products); Leasing of construction machinery and equipment; Sales of rail transit engineering machinery and components; Maintenance of electronic and mechanical equipment (excluding special equipment); Sales of specialized equipment, key systems, and components for rail transit; Engineering management services; Information technology consulting services; Engineering and technical services (excluding planning management, survey, design, and supervision); Manufacturing of automotive parts and accessories; Sales of charging piles (except for licensed business, projects that are not prohibited or restricted by laws and regulations can be independently operated in accordance with the law). The current operating status of Wuwei BYD Industrial Co., Ltd. is in existence (in operation, open, registered).

PROJECT INTRODUCTION

Source of exhaust gas

电泳涂装线

Exhaust gas volume

10,000m³/h

Composition of exhaust gas

二氧化硫、氮氧化物、氯化氢、苯、甲苯、二甲苯、硫化物

Project location

安徽省芜湖市

ECLEAR SOLUTION

Design air volume

10,000m³/h

Design process

YQB zeolite rotary concentration RTO process

Pre washing system

Through a slowly rotating zeolite rotary adsorption bed, the exhaust gas uniformly passes through the cross-section of the rotating bed, and the organic waste gas pollutant molecules are adsorbed, and the gas is purified and discharged.

Biological reaction system

The adsorbent rotates to the regeneration zone, comes into contact with high-temperature air, desorbs and regenerates, and then rotates to the adsorption zone for re adsorption; With the rotation of the rotary drum, the Feishi rotary drum adsorption bed periodically adsorbs and desorbs, achieving the purification of organic waste gas.

Exhaust emission system

Choose as needed, consisting of explosion-proof fans and high-altitude discharge pipelines to achieve exhaust gas emission standards and emission heights.

COMPLIANCE REQUIREMENT

Odor components	Odor inlet indicators	Odor discharge indicators	Exhaust pipe height
H2S	≤100mg/m3	≤0.6kg/h	15m
NH3	≤40mg/m3	≤0.6kg/h
C2H6S	≤50mg/m3	≤0.6kg/h
Odour	≤3000	≤800

PROJECT SITE

ADVANTAGES OF ECLEAR

Strength guarantee

More than 20 waste gas treatment technologies developed by the Sino British joint venture team of a national high-tech enterprise

Quality assurance

Stable operation of over 200 project cases without any worries

after-sale service

Having an after-sales team to provide free 24-hour online service

Technical team

The team members have over ten years of experience in exhaust gas treatment, including three registered HVAC engineers, two registered plumbing and drainage engineers, and two construction engineers

Source manufacturer

High cost-effectiveness of equipment engineering helps you better control costs

Environmental compliance

Full process management services make it easy for you to cope with the environmental protection bureau acceptance of meeting the new exhaust emission standards

Eclear Environmental RELATED EQUIPMENT

Zeolite wheel+RTO

The zeolite wheel+RTO process is currently one of the hottest processes in the waste gas treatment industry. Compared to other new materials, industries such as new energy, chemical, and semiconductor directly use RTO for incineration. The zeolite wheel RTO process has very guaranteed compliance and safety performance. The working principle of zeolite rotary RTO is to use combustion reactions at high temperatures to oxidize organic compounds in exhaust gas into harmless carbon dioxide and water, thereby achieving the goal of purifying exhaust gas. Its core is a rotating heat exchanger filled with adsorption materials such as zeolite.

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Catalyzer

The Eclear catalyst is prepared using a unique flame combustion process, and the nanoparticles can complete the reaction in a high-temperature flame at 1800 ℃ for only 5-10 milliseconds. The short residence time allows the particle size of the nanoparticles to be accurately controlled within the range of 5-15 nanometers. At the same time, in-situ doping of elements such as Au, Ag, Mn, Fe, and Zn can regulate the absorption wavelength of nanoparticles and improve their absorption capacity, making the product nano photocatalyst have extremely excellent catalytic performance. Suitable for photocatalytic treatment of benzene containing organic waste gases and toxic and harmful waste gases such as ammonia, hydrogen sulfide, and methyl mercaptan emitted from industries such as printing, baking, painting, and garbage deodorization.

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VOCs integrated processing equipment

The activated carbon adsorption box (YQA all-in-one machine) is a VOCs waste gas treatment equipment developed by Eclear Environmental through years of research and engineering experience combined with the photocatalyst technology of university research institutions. It adopts a dual process combination of photocatalytic oxidation and activated carbon adsorption, as well as an integrated design concept.

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RTO thermal storage oxidation furnace

The English name of a regenerative thermal incinerator is "Regenerative Thermal Oxidizer", therefore it is abbreviated as "RTO". The principle is to heat the organic waste gas to above 800 degrees Celsius, causing the VOC in the waste gas to oxidize and decompose into carbon dioxide and water. The high-temperature gas generated by oxidation flows through a specially designed ceramic heat storage body, causing the ceramic body to heat up and "store heat". This "heat storage" is used to preheat the subsequent organic waste gas entering, thereby saving fuel consumption for waste gas heating. The ceramic heat storage body should be divided into three compartments, each of which should go through the procedures of heat storage, heat release, and cleaning in sequence, and work continuously. After the heat storage chamber releases heat, a portion of the treated and qualified clean exhaust should be immediately introduced to clean the chamber (to ensure a VOC removal rate of over 95%). Only after the cleaning is completed can the "heat storage" program be entered.

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Adsorbent

The core of Eclear waste gas treatment system is Eclear dry gas phase filtration material. The Eclear dry gas phase filtration material is made using a proprietary special process and is spherical and porous in particle shape. The adsorption filter material removes odorous gases through chemical adsorption. When the collected odorous gases pass through the filter material, a chemical reaction occurs instantly when the filter material comes into contact with the odorous gas, thereby quickly and effectively removing the odorous gas. In the process of removing odorous gases, they are converted into harmless salts, which are irreversible. Once pollutants are removed from the environment, they cannot return to the air, effectively preventing secondary pollution of the air environment and ensuring safety and environmental protection.

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