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2021-08-16
双层生物滤池成功解决污水站除臭设备占地空间大的难题
羿清环保环保自主研发了双层生物滤池,减小设备在现场的占地空间,为各企业带来了福音。
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双层生物滤池成功解决污水站除臭设备占地空间大的难题
Date﹕2021-08-16|Source:Eclear Environmental

          随着环保事业的不断发展和推进,生物除臭法逐渐成为污水站除臭的首选工艺,占据了除臭行业的主流市场。由于生物滤池占地空间大,不便安装,很多污水站需投入大量的财力物力才能进行安装,增大了各个企业的负担。在这背景下,羿清环保环保自主研发了双层生物滤池,减小设备在现场的占地空间,为各企业带来了福音。

安徽昊源化工生物滤池除臭项目

一、项目简介

         此项目为安徽某化工企业污水站恶臭废气处理,其公司主要生产尿素、乙醇、苯乙烯等原材料。本项目主要处理其公司污水及回用水处理过程中厌氧菌产生的硫化氢和氨气以及其他有机恶臭气体。

针对此项目实际情况,羿清环保采用洗涤+生物滤池的处理工艺,总设计风量为30000m³/h,为解决除臭设备占地空间大的问题,羿清环保研发制作了双层的生物滤池,最终处理后达标排放,获得业主的一致认可。


二、项目执行过程

01前期勘查

在项目开始前期,羿清环保为使除臭项目顺利进行,各个部门积极协作,多次进行现场考察,并且进行不同时间段臭气浓度的检测,根据实际数据及实际情况情况制定方案及工艺,以确保达到后续环保要求。


02生产制作

在经过深化设计并确定相应工艺后,本次项目设备生产时间变得十分紧张。为解决现有困难,羿清环保以“未完工,不停产”的理念加班加点进行设备制造,通力协作。设计部门也到工厂记录设备生产情况,并在生产过程中严格把控相关质量,予以生产指导,确保设备制造进度与质量不受影响。


03项目安装

根据本次项目时间紧,任务重等特点,羿清项目部按照“高标准、严要求、重安全、创形象”的总体要求,同羿清工厂,安装单位一起,积极推进,确保各项项目工程按节点保质保量完成。

由于八月份持续高温,且项目现场空间十分紧张,设备置于二层室内,给现场安装带来了诸多困难。为排除困难,羿清环保各个部分通力协作,争分夺秒,为在要求工期内完成整体安装而努力。

生物滤池除臭设备

三、项目难点

1、结构特殊:生物滤池设备采用双层结构,上下双层过流,并联处理,使得在处理风量增大的同时,减小占地面积,减少占地约50%;阻力降低50%以上。是羿清环保专为化工污水站而研发的一个典型的案例

2、安装难度大:本次项目设备摆放位置为二层室内,仅能从一侧将设备进行吊装,整体吊装难度大。设备在现场拼装,板材较重,因此需配备各种起重工具,吊装工具,室内操作难度大。

3、管理难度大:本项目在施工过程中,遇到各种如土建、管廊架等其他施工队同时施工,交叉作业较多,因此,安全及进度协调管廊难度较大。

4、体量大:本次项目整体收集管道约为1200m;加上设备摆放位置特殊,整体工程量大。

四、项目影响

1、本项目的成功,为化工企业污水站空间小带去福音,将除臭工艺推向新的方向。

2、羿清的双层生物滤池的典型案例,为后续污水站除臭打下坚实的基础。


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