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Injection molding and spraying industry
PROJECT OVERVIEW
Xibang Industrial was established in Hong Kong in 2003, its first factory in Shanghai in 2005, and its second factory in Suzhou in 2007. Both factories are 100% owned by CIBON INTERNATIONAL. Cibon is a professional company that produces paint tools, dry wall tools, masonry tools, blades, and building hardware. CIBON started its business from Stilts and we are integrating more and more tools and hardware into our product line to meet the needs of our customers. We always produce better products than our customers have purchased in the past because we invest in research and development to improve the safety, durability, efficiency, and comfort of our tools; We invest in improving our production machines, training our employees, and providing customers with higher quality products and more competitive prices; We invest in our procurement and inspection capabilities to find better material or component suppliers and help our suppliers improve quality and price. We focus on how to meet customer needs and make buildings easier. Design is the spirit of a product, and materials are the foundation of the product. We have indoor laboratory design and testing engineers. We design our products, test their performance and material quality. We have automated production to ensure consistent quality. We have ERP and MRP systems for strict quality control and production planning. More than 10 years of experience in manufacturing and exporting to the United States, Japan, and Europe.
PROJECT INTRODUCTION
Source of exhaust gas
Production workshop
Exhaust gas volume
5,000m³/h
Composition of exhaust gas
Non methane total hydrocarbons, benzene, toluene, ethylbenzene, styrene, o-xylene, m-p-xylene, n-undecane, acetone, butanone, isoacetone, ethyl acetate, butyl acetate
Project location
Suzhou City, Jiangsu Province
ECLEAR SOLUTION
Design air volume
5,000m³/h
Design process
YQGC coupled loaded photocatalytic oxidation+YQHX activated carbon adsorption process
Catalytic system
After being collected, the exhaust gas enters the catalytic system through pipelines for treatment, and then enters the adsorption system through the packing.
Adsorption system
When passing through the carbon layer, organic pollutant molecules enter the micropores and are adsorbed by the active sites on the surface of the carbon layer through physical and chemical adsorption.
Exhaust emission system
Choose as needed, consisting of explosion-proof fans and high-altitude discharge pipelines to achieve exhaust gas emission standards and emission heights.
COMPLIANCE REQUIREMENT
| Odor components | Odor inlet indicators | Odor discharge indicators | Exhaust pipe height |
| H2S | ≤100mg/m3 | ≤0.6kg/h | 15m |
| NH3 | ≤40mg/m3 | ≤0.6kg/h | |
| C2H6S | ≤50mg/m3 | ≤0.6kg/h | |
| Odour | ≤3000 | ≤800 |
PROJECT SITE
ADVANTAGES OF ECLEAR
Strength guarantee
More than 20 waste gas treatment technologies developed by the Sino British joint venture team of a national high-tech enterprise
Quality assurance
Stable operation of over 200 project cases without any worries
after-sale service
Having an after-sales team to provide free 24-hour online service
Technical team
The team members have over ten years of experience in exhaust gas treatment, including three registered HVAC engineers, two registered plumbing and drainage engineers, and two construction engineers
Source manufacturer
High cost-effectiveness of equipment engineering helps you better control costs
Environmental compliance
Full process management services make it easy for you to cope with the environmental protection bureau acceptance of meeting the new exhaust emission standards
Eclear Environmental RELATED EQUIPMENT
Coupling catalytic all-in-one machine
The equipment adopts a stainless steel fixed pry mounted fully sealed structure, which is easy to install. The interior is coated with stainless steel special anti-corrosion material, which is resistant to acid, alkali and waste gas environments. The equipment has a long service life and is composed of a pre-treatment section, a coupled reaction device, and an array drawer type module. The high-energy particle field generated by the coupling catalytic network of precious metals is irradiated through the ultraviolet band to the coupling synergy effect of independently prepared precious metals and titanium dioxide nanoparticles. VOCs organic waste gas is decomposed into carbon dioxide, water, etc. Other waste gas molecules that have not been completely degraded can be oxidized into water-soluble small molecules and some active free radicals.
Coupling catalytic exhaust gas treatment equipment
The equipment adopts a stainless steel fixed pry mounted fully sealed structure, which is easy to install. The interior is coated with stainless steel special anti-corrosion material, which is resistant to acid, alkali and waste gas environments. The equipment has a long service life and is composed of a pre-treatment section, a coupled reaction device, and an array drawer type module. The high-energy particle field generated by the coupling catalytic network of precious metals is irradiated through the ultraviolet band to the coupling synergy effect of independently prepared precious metals and titanium dioxide nanoparticles. VOCs organic waste gas is decomposed into carbon dioxide, water, etc. Other waste gas molecules that have not been completely degraded can be oxidized into water-soluble small molecules and some active free radicals.
Activated carbon adsorption box
Activated carbon adsorption box is an environmentally friendly mechanical product that filters waste gas and adsorbs odors. This equipment is used to clean organic chemical waste gas and spray waste gas with high concentration. Activated carbon has a high-strength adsorption level. When the waste gas is powered by a centrifugal fan, negative pressure enters the adsorption box and then enters the activated carbon adsorption layer, it has a very good adsorption effect on organic solution waste gas.
VOCs integrated processing equipment
The activated carbon adsorption box (YQA all-in-one machine) is a VOCs waste gas treatment equipment developed by Eclear Environmental through years of research and engineering experience combined with the photocatalyst technology of university research institutions. It adopts a dual process combination of photocatalytic oxidation and activated carbon adsorption, as well as an integrated design concept.
Catalyzer
The Eclear catalyst is prepared using a unique flame combustion process, and the nanoparticles can complete the reaction in a high-temperature flame at 1800 ℃ for only 5-10 milliseconds. The short residence time allows the particle size of the nanoparticles to be accurately controlled within the range of 5-15 nanometers. At the same time, in-situ doping of elements such as Au, Ag, Mn, Fe, and Zn can regulate the absorption wavelength of nanoparticles and improve their absorption capacity, making the product nano photocatalyst have extremely excellent catalytic performance. Suitable for photocatalytic treatment of benzene containing organic waste gases and toxic and harmful waste gases such as ammonia, hydrogen sulfide, and methyl mercaptan emitted from industries such as printing, baking, painting, and garbage deodorization.
Adsorbent
The core of Eclear waste gas treatment system is Eclear dry gas phase filtration material. The Eclear dry gas phase filtration material is made using a proprietary special process and is spherical and porous in particle shape. The adsorption filter material removes odorous gases through chemical adsorption. When the collected odorous gases pass through the filter material, a chemical reaction occurs instantly when the filter material comes into contact with the odorous gas, thereby quickly and effectively removing the odorous gas. In the process of removing odorous gases, they are converted into harmless salts, which are irreversible. Once pollutants are removed from the environment, they cannot return to the air, effectively preventing secondary pollution of the air environment and ensuring safety and environmental protection.
