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PROJECT OVERVIEW
Anhui Xiulang New Materials Technology Co., Ltd., located in Chuzhou City, Anhui Province, was established in July 2016. It is a technology driven enterprise that integrates research and development, production, and operation. It involves multiple chemical industries such as electronic new materials and pharmaceuticals, and focuses on the research and production of OLED material monomers, photoinitiators, polyimide monomers, and other products. The company has a research and development team composed of domestic and foreign experts and senior technical personnel, and has established in-depth industry university research cooperation with multiple universities and research institutes. It has conducted in-depth intellectual property layout in the field of new materials for display, focusing on building its own core technology. We are committed to becoming a leading material manufacturer both domestically and internationally, relying on our strong technical strength, modern production equipment, strict quality system, and sound management system. Anhui Xiulang adheres to the concept of technology driven and quality first, promotes the spirit of customer centeredness, quality centeredness, and technology innovation, and wholeheartedly provides customers with high-value services and products.
PROJECT INTRODUCTION
Source of exhaust gas
Deodorization room
Exhaust gas volume
6,000m³/h
Composition of exhaust gas
Non methane total hydrocarbons, nitrogen oxides, sulfur dioxide, ammonia, sulfuric acid mist, fluoride, chloride, chlorine gas
Project location
Chuzhou City, Anhui Province
ECLEAR SOLUTION
Design air volume
6,000m³/h
Design process
YQWT spray washing+YQD biofilter process+YQHX activated carbon adsorption process
Pre washing system
After being collected, the exhaust gas enters the pre-treatment stage through pipelines, and the alkaline/acidic gases in the exhaust gas are neutralized and washed using acid/alkaline solution.
Biological+adsorption system
The pre-treatment waste gas passes through the packing from the bottom of the bioreactor system from bottom to top, and the foul odor gas is transferred from the gas phase to the water microbial mixed phase, which is decomposed through microbial metabolism fixed on the filter material; When passing through the carbon layer, organic pollutant molecules enter the micropores and are adsorbed by the active sites on the surface of the carbon layer through physical and chemical adsorption.
Exhaust emission system
Choose as needed, consisting of explosion-proof fans and high-altitude discharge pipelines to achieve exhaust gas emission standards and emission heights.
COMPLIANCE REQUIREMENT
| Odor components | Odor inlet indicators | Odor discharge indicators | Exhaust pipe height |
| H2S | ≤100mg/m3 | ≤0.6kg/h | 15m |
| NH3 | ≤40mg/m3 | ≤0.6kg/h | |
| C2H6S | ≤50mg/m3 | ≤0.6kg/h | |
| Odour | ≤3000 | ≤800 |
PROJECT SITE
ADVANTAGES OF ECLEAR
Strength guarantee
More than 20 waste gas treatment technologies developed by the Sino British joint venture team of a national high-tech enterprise
Quality assurance
Stable operation of over 200 project cases without any worries
after-sale service
Having an after-sales team to provide free 24-hour online service
Technical team
The team members have over ten years of experience in exhaust gas treatment, including three registered HVAC engineers, two registered plumbing and drainage engineers, and two construction engineers
Source manufacturer
High cost-effectiveness of equipment engineering helps you better control costs
Environmental compliance
Full process management services make it easy for you to cope with the environmental protection bureau acceptance of meeting the new exhaust emission standards
Eclear Environmental RELATED EQUIPMENT
Spray tower
Spray tower, as a type of environmental waste gas treatment equipment, exists. According to its working principle, it can be divided into circulating water spray tower, alkali spray tower, and acid spray tower (also known as acid washing tower). According to the material of the tower, it is divided into fiberglass spray towers, PP spray towers, and stainless steel spray towers. Choose a reasonable spray material and spray process based on the different properties of the exhaust gas. Spray tower is an important industrial waste gas treatment equipment, whose working principle is to use water and power technology to spray liquid or gas in a mist form into the waste gas, in order to remove harmful substances in the waste gas.
Activated carbon adsorption box
Activated carbon adsorption box is an environmentally friendly mechanical product that filters waste gas and adsorbs odors. This equipment is used to clean organic chemical waste gas and spray waste gas with high concentration. Activated carbon has a high-strength adsorption level. When the waste gas is powered by a centrifugal fan, negative pressure enters the adsorption box and then enters the activated carbon adsorption layer, it has a very good adsorption effect on organic solution waste gas.
Adsorbent
The core of Eclear waste gas treatment system is Eclear dry gas phase filtration material. The Eclear dry gas phase filtration material is made using a proprietary special process and is spherical and porous in particle shape. The adsorption filter material removes odorous gases through chemical adsorption. When the collected odorous gases pass through the filter material, a chemical reaction occurs instantly when the filter material comes into contact with the odorous gas, thereby quickly and effectively removing the odorous gas. In the process of removing odorous gases, they are converted into harmless salts, which are irreversible. Once pollutants are removed from the environment, they cannot return to the air, effectively preventing secondary pollution of the air environment and ensuring safety and environmental protection.
Biological filter
A biological filter is a device that uses effective deodorizing bacteria and a reasonable equipment structure to oxidize and decompose large molecules or structurally complex organic matter into simple inorganic substances such as water and carbon dioxide through differentiation. Eclear Environmental Biological Filter has been improved compared to its peers, adopting an integrated treatment process of pre-treatment and deep adsorption of biological treatment to ensure the stability of the intake during the biological treatment stage. At the same time, deep treatment is not configured at the end, which can ensure that the exhaust gas meets the standard when the emission concentration exceeds the design.
Biological strains
Eclear uses specialized composite bacterial strains, including methane producing bacteria, actinomycetes, Bacillus, yeast, and other bacterial strains, which can target the treatment of odorous components such as hydrogen sulfide, ammonia, and VOCs. Adopting a combination of heterotrophic and autotrophic bacteria, according to the composition of exhaust gas, the microbial composition is reasonably proportioned, taking into account the treatment of organic and inorganic pollutants. Microbial strains have high purity, fast biofilm formation, high activity, and high treatment efficiency, which have significant advantages compared to conventional single strains. Combined with biological enzyme products, it effectively and gently catalyzes the decomposition of pollutants by microorganisms, making their decomposition more targeted and achieving better treatment results for odor pollutants.
Washing tower
Washing tower is a mature waste gas treatment equipment widely used in pre-treatment of industrial waste gas treatment, dust removal, and other aspects. Gas enters the tower and fully contacts, adsorbs, and dissolves with the washing liquid inside the tower, achieving purification effect. The design forms of Yi cleaning towers are diverse, and vertical or horizontal structures can be used according to the project application site. The commonly used materials for washing tower equipment include PP, FRP, and stainless steel. PP and FRP are commonly used in chemical absorption towers and have the characteristics of acid resistance, alkali resistance, and corrosion resistance. Stainless steel materials can be used for high-temperature exhaust gas.
Biological deodorization
Biological deodorization is the process of using effective deodorizing bacteria and a reasonable equipment structure to oxidize and decompose large molecules or structurally complex organic matter into simple inorganic substances such as water and carbon dioxide through differentiation. Eclear Environmental Biological Deodorization has been improved compared to its peers, adopting an integrated process of pre-treatment and deep adsorption of biological treatment to ensure the stability of the intake during the biological treatment stage. At the same time, deep treatment is not configured at the end, which can ensure that the exhaust gas meets the standard emission when the emission concentration exceeds the design emission concentration.
Biofiller
Biofillers commonly used include bamboo charcoal, tree bark, fruit shell carbon, volcanic rock, plastic fillers, ceramic particles, etc. Combined with biological strains and enzyme products, they effectively and gently catalyze the decomposition of pollutants by microorganisms, making their decomposition more targeted and achieving better treatment effects on odor pollutants.
VOCs integrated processing equipment
The activated carbon adsorption box (YQA all-in-one machine) is a VOCs waste gas treatment equipment developed by Eclear Environmental through years of research and engineering experience combined with the photocatalyst technology of university research institutions. It adopts a dual process combination of photocatalytic oxidation and activated carbon adsorption, as well as an integrated design concept.
