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PROJECT OVERVIEW
Shandong Hengxin High tech Energy Co., Ltd. was established in 2015 and is located in the Ningyang Chemical Industry Park. It is jointly funded by Shandong Hengxin Group Co., Ltd., Singapore Chunxing Company, and Jiangsu Yonggang Group Co., Ltd. It is a comprehensive enterprise that integrates high-end chemical industry, large-scale modern road rail intermodal inland port, and new energy industry. The total investment of the first phase project is 3.6 billion yuan, mainly constructing production facilities such as 2 × 60 hole JNDX3-6.25 large volume stamping coke oven, integrated coal storage and distribution silo, dry quenching waste heat power generation, gas purification, and coke oven gas to methanol production. The production scale includes an annual output of 1.2 million tons of coke, 150000 tons of methanol, and 100000 tons of high-end chemical products. The second phase of Hengxin High tech Project plans to invest 12 billion yuan to build a fine chemical and high-end chemical industry base, forming a production scale of 100000 tons/year of DMC (dimethyl carbonate), 100000 tons/year of polycarbonate new materials, 50000 tons/year of "hydrogen island" new energy, and 600000 tons/year of high value-added comprehensive utilization of coke oven gas to produce ethanol. After the second phase of the project is fully completed, it can achieve sales revenue of 22 billion yuan, profits and taxes exceeding 5 billion yuan, and provide employment opportunities for 3000 people.
PROJECT INTRODUCTION
Source of exhaust gas
Deodorization room
Exhaust gas volume
35,000m³/h
Composition of exhaust gas
Odor, carbon black dust, particulate dust, toluene, xylene, trimethylbenzene, ethylbenzene, ethylhexane, non-methane hydrocarbons
Project location
Zoucheng City, Shandong Province
ECLEAR SOLUTION
Design air volume
35,000m³/h
Design process
YQWT spray washing+YQD biofilter process
Pre washing system
After being collected, the exhaust gas enters the pre-treatment stage through pipelines, and the alkaline/acidic gases in the exhaust gas are neutralized and washed using acid/alkaline solution.
Biological reaction system
The pre-treatment waste gas passes through the packing from the bottom of the bioreactor system from bottom to top, and the foul odor gas is transferred from the gas phase to the water microbial mixed phase, which is decomposed by the microbial metabolism fixed on the filter material.
Exhaust emission system
Choose explosion-proof fans and high-altitude discharge pipelines as needed to achieve exhaust emission standards and heights.
COMPLIANCE REQUIREMENT
| Odor components | Odor inlet indicators | Odor discharge indicators | Exhaust pipe height |
| H2S | ≤100mg/m3 | ≤0.6kg/h | 15m |
| NH3 | ≤40mg/m3 | ≤0.6kg/h | |
| C2H6S | ≤50mg/m3 | ≤0.6kg/h | |
| Odour | ≤3000 | ≤800 |
PROJECT SITE
ADVANTAGES OF ECLEAR
Strength guarantee
More than 20 waste gas treatment technologies developed by the Sino British joint venture team of a national high-tech enterprise
Quality assurance
Stable operation of over 200 project cases without any worries
after-sale service
Having an after-sales team to provide free 24-hour online service
Technical team
The team members have over ten years of experience in exhaust gas treatment, including three registered HVAC engineers, two registered plumbing and drainage engineers, and two construction engineers
Source manufacturer
High cost-effectiveness of equipment engineering helps you better control costs
Environmental compliance
Full process management services make it easy for you to cope with the environmental protection bureau acceptance of meeting the new exhaust emission standards
Eclear Environmental RELATED EQUIPMENT
Spray tower
Spray tower, as a type of environmental waste gas treatment equipment, exists. According to its working principle, it can be divided into circulating water spray tower, alkali spray tower, and acid spray tower (also known as acid washing tower). According to the material of the tower, it is divided into fiberglass spray towers, PP spray towers, and stainless steel spray towers. Choose a reasonable spray material and spray process based on the different properties of the exhaust gas. Spray tower is an important industrial waste gas treatment equipment, whose working principle is to use water and power technology to spray liquid or gas in a mist form into the waste gas, in order to remove harmful substances in the waste gas.
Biological filter
A biological filter is a device that uses effective deodorizing bacteria and a reasonable equipment structure to oxidize and decompose large molecules or structurally complex organic matter into simple inorganic substances such as water and carbon dioxide through differentiation. Eclear Environmental Biological Filter has been improved compared to its peers, adopting an integrated treatment process of pre-treatment and deep adsorption of biological treatment to ensure the stability of the intake during the biological treatment stage. At the same time, deep treatment is not configured at the end, which can ensure that the exhaust gas meets the standard when the emission concentration exceeds the design.
Biological strains
Eclear uses specialized composite bacterial strains, including methane producing bacteria, actinomycetes, Bacillus, yeast, and other bacterial strains, which can target the treatment of odorous components such as hydrogen sulfide, ammonia, and VOCs. Adopting a combination of heterotrophic and autotrophic bacteria, according to the composition of exhaust gas, the microbial composition is reasonably proportioned, taking into account the treatment of organic and inorganic pollutants. Microbial strains have high purity, fast biofilm formation, high activity, and high treatment efficiency, which have significant advantages compared to conventional single strains. Combined with biological enzyme products, it effectively and gently catalyzes the decomposition of pollutants by microorganisms, making their decomposition more targeted and achieving better treatment results for odor pollutants.
Washing tower
Washing tower is a mature waste gas treatment equipment widely used in pre-treatment of industrial waste gas treatment, dust removal, and other aspects. Gas enters the tower and fully contacts, adsorbs, and dissolves with the washing liquid inside the tower, achieving purification effect. The design forms of Yi cleaning towers are diverse, and vertical or horizontal structures can be used according to the project application site. The commonly used materials for washing tower equipment include PP, FRP, and stainless steel. PP and FRP are commonly used in chemical absorption towers and have the characteristics of acid resistance, alkali resistance, and corrosion resistance. Stainless steel materials can be used for high-temperature exhaust gas.
Biological deodorization
Biological deodorization is the process of using effective deodorizing bacteria and a reasonable equipment structure to oxidize and decompose large molecules or structurally complex organic matter into simple inorganic substances such as water and carbon dioxide through differentiation. Eclear Environmental Biological Deodorization has been improved compared to its peers, adopting an integrated process of pre-treatment and deep adsorption of biological treatment to ensure the stability of the intake during the biological treatment stage. At the same time, deep treatment is not configured at the end, which can ensure that the exhaust gas meets the standard emission when the emission concentration exceeds the design emission concentration.
Biofiller
Biofillers commonly used include bamboo charcoal, tree bark, fruit shell carbon, volcanic rock, plastic fillers, ceramic particles, etc. Combined with biological strains and enzyme products, they effectively and gently catalyze the decomposition of pollutants by microorganisms, making their decomposition more targeted and achieving better treatment effects on odor pollutants.
