Shanghai Fengxian District Yaoming Shengji Pharmaceutical Washing Tower Deodorization Project_The pharmaceutical and medical industryCase-Eclear Environmental

PROJECT OVERVIEW

Yaoming Shengji is a CTDMO under WuXi AppTec that focuses on cell and gene therapy, committed to accelerating and revolutionizing the development, testing, manufacturing, and commercialization of cell therapy, gene therapy, and other high-end therapies. Yaoming Shengji can help global customers push more innovative therapies to the market as soon as possible, benefiting patients. Shanghai Yaoming Shengji Pharmaceutical Technology Co., Ltd. was established on September 14, 2020, with its enterprise address located at Building 40, No. 356 Zhengbo Road, Lingang New Area, China (Shanghai) Pilot Free Trade Zone. The industry it belongs to is technology promotion and application services, and its business scope includes general projects such as technical services, technology development, technology consulting, technology exchange, technology transfer, and technology promotion; Enterprise management; Information consulting services (excluding licensed information consulting services); Health consultation services (excluding diagnosis and treatment services); Technology import and export; Import and export of goods. (Except for projects that require approval according to law, business activities can be carried out independently based on the business license in accordance with the law) Licensed project: commissioned production of drugs. (Projects that require approval according to law can only be carried out after being approved by relevant departments. The specific business projects shall be subject to the approval documents or licenses issued by relevant departments.). The current operating status of Shanghai Yaoming Shengji Pharmaceutical Technology Co., Ltd. is in existence (in operation, open, registered).

PROJECT INTRODUCTION

Source of exhaust gas

Sewage station

Exhaust gas volume

2,000m³/h

Composition of exhaust gas

Methanol, acetone, benzene, toluene, xylene, dichloromethane, ethyl acetate, triethylamine, dimethylformamide, butyl acetate, n-propanol, ethanol, isopropanol, acetonitrile, ethylene oxide, formaldehyde

Project location

Fengxian District, Shanghai

ECLEAR SOLUTION

Design air volume

2,000m³/h

Design process

YQWT spray washing+YQD biofilter process

Pre washing system

After being collected, the exhaust gas enters the pre-treatment stage through pipelines, and the alkaline/acidic gases in the exhaust gas are neutralized and washed using acid/alkaline solution.

Biological reaction system

The pre-treatment waste gas passes through the packing from the bottom of the bioreactor system from bottom to top, and the foul odor gas is transferred from the gas phase to the water microbial mixed phase, which is decomposed by the microbial metabolism fixed on the filter material.

Exhaust emission system

Choose as needed, consisting of explosion-proof fans and high-altitude discharge pipelines to achieve exhaust gas emission standards and emission heights.

COMPLIANCE REQUIREMENT

Odor components	Odor inlet indicators	Odor discharge indicators	Exhaust pipe height
H2S	≤100mg/m3	≤0.6kg/h	15m
NH3	≤40mg/m3	≤0.6kg/h
C2H6S	≤50mg/m3	≤0.6kg/h
Odour	≤3000	≤800

PROJECT SITE

ADVANTAGES OF ECLEAR

Strength guarantee

More than 20 waste gas treatment technologies developed by the Sino British joint venture team of a national high-tech enterprise

Quality assurance

Stable operation of over 200 project cases without any worries

after-sale service

Having an after-sales team to provide free 24-hour online service

Technical team

The team members have over ten years of experience in exhaust gas treatment, including three registered HVAC engineers, two registered plumbing and drainage engineers, and two construction engineers

Source manufacturer

High cost-effectiveness of equipment engineering helps you better control costs

Environmental compliance

Full process management services make it easy for you to cope with the environmental protection bureau acceptance of meeting the new exhaust emission standards

Eclear Environmental RELATED EQUIPMENT

Spray tower

Spray tower, as a type of environmental waste gas treatment equipment, exists. According to its working principle, it can be divided into circulating water spray tower, alkali spray tower, and acid spray tower (also known as acid washing tower). According to the material of the tower, it is divided into fiberglass spray towers, PP spray towers, and stainless steel spray towers. Choose a reasonable spray material and spray process based on the different properties of the exhaust gas. Spray tower is an important industrial waste gas treatment equipment, whose working principle is to use water and power technology to spray liquid or gas in a mist form into the waste gas, in order to remove harmful substances in the waste gas.

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Biological filter

A biological filter is a device that uses effective deodorizing bacteria and a reasonable equipment structure to oxidize and decompose large molecules or structurally complex organic matter into simple inorganic substances such as water and carbon dioxide through differentiation. Eclear Environmental Biological Filter has been improved compared to its peers, adopting an integrated treatment process of pre-treatment and deep adsorption of biological treatment to ensure the stability of the intake during the biological treatment stage. At the same time, deep treatment is not configured at the end, which can ensure that the exhaust gas meets the standard when the emission concentration exceeds the design.

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Biological strains

Eclear uses specialized composite bacterial strains, including methane producing bacteria, actinomycetes, Bacillus, yeast, and other bacterial strains, which can target the treatment of odorous components such as hydrogen sulfide, ammonia, and VOCs. Adopting a combination of heterotrophic and autotrophic bacteria, according to the composition of exhaust gas, the microbial composition is reasonably proportioned, taking into account the treatment of organic and inorganic pollutants. Microbial strains have high purity, fast biofilm formation, high activity, and high treatment efficiency, which have significant advantages compared to conventional single strains. Combined with biological enzyme products, it effectively and gently catalyzes the decomposition of pollutants by microorganisms, making their decomposition more targeted and achieving better treatment results for odor pollutants.

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Washing tower

Washing tower is a mature waste gas treatment equipment widely used in pre-treatment of industrial waste gas treatment, dust removal, and other aspects. Gas enters the tower and fully contacts, adsorbs, and dissolves with the washing liquid inside the tower, achieving purification effect. The design forms of Yi cleaning towers are diverse, and vertical or horizontal structures can be used according to the project application site. The commonly used materials for washing tower equipment include PP, FRP, and stainless steel. PP and FRP are commonly used in chemical absorption towers and have the characteristics of acid resistance, alkali resistance, and corrosion resistance. Stainless steel materials can be used for high-temperature exhaust gas.

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Biological deodorization

Biological deodorization is the process of using effective deodorizing bacteria and a reasonable equipment structure to oxidize and decompose large molecules or structurally complex organic matter into simple inorganic substances such as water and carbon dioxide through differentiation. Eclear Environmental Biological Deodorization has been improved compared to its peers, adopting an integrated process of pre-treatment and deep adsorption of biological treatment to ensure the stability of the intake during the biological treatment stage. At the same time, deep treatment is not configured at the end, which can ensure that the exhaust gas meets the standard emission when the emission concentration exceeds the design emission concentration.

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Biofiller

Biofillers commonly used include bamboo charcoal, tree bark, fruit shell carbon, volcanic rock, plastic fillers, ceramic particles, etc. Combined with biological strains and enzyme products, they effectively and gently catalyze the decomposition of pollutants by microorganisms, making their decomposition more targeted and achieving better treatment effects on odor pollutants.

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